Publication detail

COMPUTATONAL AND EXPERIMENTAL ANALYSIS OF THE BOLT HEAD TRIMMING PROCESS

PETRUŠKA, J. BOŘKOVEC, J.

Czech title

Výpočtová a experimetální analýza procesu ořezávání hlav šroubů

English title

COMPUTATONAL AND EXPERIMENTAL ANALYSIS OF THE BOLT HEAD TRIMMING PROCESS

Type

conference paper

Language

en

Original abstract

Bolt head trimming is a fast, complicated cutting process including material failure. For this reason, explicit solver LS-Dyna was used for its simulation. The aim of the simulation was to minimize the loading of the trimming matrix, so that its durability could be enhanced. Three geometrical versions were solved and the results were compared with respect to the cutting work and contact force. As the reliability of the computational model can be questionable, an experiment was carried out to verify the computational results. Cutting force, shape of trimmed areas and distribution of plastic deformation and shear bands were compared with the computational results.

Czech abstract

Jednou z důležitých operací při výrobě šroubů na postupových automatech je ostřižení napěchované hlavy šroubu šestihrannou ořezávací matricí. Kvalitu střižné plochy jakož i celkovou životnost nástroje ovlivňuje především střižná hrana. Výpočtová a experimentální simulace procesu ostřižení pro různé vstupní parametry je předmětem předloženého článku.

English abstract

Bolt head trimming is a fast, complicated cutting process including material failure. For this reason, explicit solver LS-Dyna was used for its simulation. The aim of the simulation was to minimize the loading of the trimming matrix, so that its durability could be enhanced. Three geometrical versions were solved and the results were compared with respect to the cutting work and contact force. As the reliability of the computational model can be questionable, an experiment was carried out to verify the computational results. Cutting force, shape of trimmed areas and distribution of plastic deformation and shear bands were compared with the computational results.

Keywords in Czech

MKP simulace

Keywords in English

cold forming, FE simulation, material cutting

RIV year

2005

Released

27.05.2005

Publisher

Politechnika Slaska Gliwice

Location

Gliwice

ISBN

83-60102-10-4

Book

Modelling and optimization of physical systems

Pages count

4

BIBTEX


@inproceedings{BUT15625,
  author="Jindřich {Petruška} and Jan {Bořkovec},
  title="COMPUTATONAL AND EXPERIMENTAL ANALYSIS OF THE BOLT HEAD TRIMMING PROCESS",
  booktitle="Modelling and optimization of physical systems",
  year="2005",
  month="May",
  publisher="Politechnika Slaska Gliwice",
  address="Gliwice",
  isbn="83-60102-10-4"
}