Publication detail

COMPARISON OF CoNiCrAlY COATINGS PRODUCED BY HVOF AND CGDS-SPRAYING TECHNIQUE

GAVENDOVÁ, P. ČÍŽEK, J. DLOUHÝ, I. ČUPERA, J. HANUSOVÁ, P.

Czech title

POROVNÁNÍ CoNiCrAlY povlaků vyrobených HVOF A CGDS metodou

English title

COMPARISON OF CoNiCrAlY COATINGS PRODUCED BY HVOF AND CGDS-SPRAYING TECHNIQUE

Type

conference paper

Language

en

Original abstract

CoNiCrAlY bond coats manufactured by the high-velocity oxygen-fuel spraying (HVOF) and cold gas dynamic spraying (CGDS) deposition technique have been investigated and comparison of phase modification is presented in the paper. Even though both techniques accelerate powder particles with high kinetic energy, the resulting coatings differ considerably in their microstructures. In the former, high pressure is created by burning gases such as acetylene, propane or kerosene at high pressure and generating high temperature (3500 to 4500 C) in the gun. This gives high acceleration to powder particles which melt and deposit on substrate layer by layer with splat cool mechanism. On the other hand, large kinetic energy is generated in cold spray by passing carrier gases such as He or N2 through converging-diverging nozzle, with lower gun temperature of around 600 C. Here the particles are not liquid droplets because of lower temperature and the deposition mechanism is not a splat cooling, but a high impact of solid particles, which results in plastic deformation, making very adherent coating. In this work, CoNiCrAlY powder was deposited on Inconel 718 substrate using HVOF and CGDS deposition process. The bond coats microstructural features were characterized by means of SEM and XRD analyses. The experimental results demonstrated that the CoNiCrAlY bond coats prepared by both HVOF and CGDS technique displayed the lower porosity for CGDS microstructure, and therefore CGDS represents an interesting and promising alternative for their manufacturing.

Czech abstract

CoNiCrAlY bond coats manufactured by the high-velocity oxygen-fuel spraying (HVOF) and cold gas dynamic spraying (CGDS) deposition technique have been investigated and comparison of phase modification is presented in the paper. Even though both techniques accelerate powder particles with high kinetic energy, the resulting coatings differ considerably in their microstructures. In the former, high pressure is created by burning gases such as acetylene, propane or kerosene at high pressure and generating high temperature (3500 to 4500 C) in the gun. This gives high acceleration to powder particles which melt and deposit on substrate layer by layer with splat cool mechanism. On the other hand, large kinetic energy is generated in cold spray by passing carrier gases such as He or N2 through converging-diverging nozzle, with lower gun temperature of around 600 C. Here the particles are not liquid droplets because of lower temperature and the deposition mechanism is not a splat cooling, but a high impact of solid particles, which results in plastic deformation, making very adherent coating. In this work, CoNiCrAlY powder was deposited on Inconel 718 substrate using HVOF and CGDS deposition process. The bond coats microstructural features were characterized by means of SEM and XRD analyses. The experimental results demonstrated that the CoNiCrAlY bond coats prepared by both HVOF and CGDS technique displayed the lower porosity for CGDS microstructure, and therefore CGDS represents an interesting and promising alternative for their manufacturing.

English abstract

CoNiCrAlY bond coats manufactured by the high-velocity oxygen-fuel spraying (HVOF) and cold gas dynamic spraying (CGDS) deposition technique have been investigated and comparison of phase modification is presented in the paper. Even though both techniques accelerate powder particles with high kinetic energy, the resulting coatings differ considerably in their microstructures. In the former, high pressure is created by burning gases such as acetylene, propane or kerosene at high pressure and generating high temperature (3500 to 4500 C) in the gun. This gives high acceleration to powder particles which melt and deposit on substrate layer by layer with splat cool mechanism. On the other hand, large kinetic energy is generated in cold spray by passing carrier gases such as He or N2 through converging-diverging nozzle, with lower gun temperature of around 600 C. Here the particles are not liquid droplets because of lower temperature and the deposition mechanism is not a splat cooling, but a high impact of solid particles, which results in plastic deformation, making very adherent coating. In this work, CoNiCrAlY powder was deposited on Inconel 718 substrate using HVOF and CGDS deposition process. The bond coats microstructural features were characterized by means of SEM and XRD analyses. The experimental results demonstrated that the CoNiCrAlY bond coats prepared by both HVOF and CGDS technique displayed the lower porosity for CGDS microstructure, and therefore CGDS represents an interesting and promising alternative for their manufacturing.

Keywords in English

TBC, Bond coat, CoNiCrAlY coatings, cold spray, HVOF spraying

RIV year

2015

Released

03.06.2015

Publisher

Tanger Ltd.

Location

Brno

ISBN

978-80-87294-62-8

ISSN

NEUVEDENO

Book

METAL 2015

Pages from–to

152–158

Pages count

6

BIBTEX


@inproceedings{BUT115176,
  author="Petra {Krajňáková} and Jan {Čížek} and Ivo {Dlouhý} and Jan {Čupera} and Petra {Hanusová},
  title="COMPARISON OF CoNiCrAlY COATINGS PRODUCED BY HVOF AND CGDS-SPRAYING TECHNIQUE",
  booktitle="METAL 2015",
  year="2015",
  month="June",
  pages="152--158",
  publisher="Tanger Ltd.",
  address="Brno",
  isbn="978-80-87294-62-8",
  issn="NEUVEDENO"
}