Course detail

Precision Casting Technology

FSI-PSL Acad. year: 2025/2026 Winter semester

Basic survey of foundry technologies, resulting in "Net_Sape" final castings.
The course provides students with basic knowledge of the individual phases of the casting processes and also gives a chance of comparing different manufacturing methods used.
This course is focused primarily to the less "conventional" technologies such as investment casting, lost foam process,  etc.

Learning outcomes of the course unit

Prerequisites

Planned learning activities and teaching methods

Assesment methods and criteria linked to learning outcomes

Language of instruction

Czech

Aims

Specification of controlled education, way of implementation and compensation for absences

The study programmes with the given course

Programme N-SLE-P: Foundry Technology, Master's
branch ---: no specialisation, 5 credits, compulsory

Type of course unit

 

Lecture

39 hours, optionally

Syllabus

1. Survey of "As Cast" or  "Net-Shape" casting technologies


2. Castings manufacture in ceramic moulds using permanent patterns – by pressing and Shaw method


3. Castings manufacture in ceramic moulds using non-permanent wax patterns (Investment Casting)


4.Casting design optimization (topology optimization, generative design)


5. IC waxes overview + Wax testing methods


6. Wax Pattern Tree creation


7. Shell mould creation (ceramic slurry, ceramic materials stucco + flour materials, properties)


8. Testing of shell materials properties


9. De-waxing and shell firing


10.Melting and pouring


11. Automatization and robots for IC processes 


12. Casting and shell defects evaluation NDT + properties testing


13. Lost Foam Technology

Laboratory exercise

26 hours, compulsory

Syllabus

1.-13. Practical laboratory exercises (demonstrations, calculations, excursions)
focused on the 13 thematic topics given in the lectures.