Course detail
Recovery and Surface Treatment
FSI-HPU Acad. year: 2024/2025 Summer semester
The course Recovery and Surface Treatment is important for technologists and designers. It is based on the technology of:
- weld cladding: arc welding, flame welding, plasma and laser welding, inclusive of special techniques,
- thermal spraying by: arc, flame, plasma, high velocity methods (HVOF),
- surface treatment: surface theory, oxidation methods (eloxal process), electroplating Cu, Cr, Ni, Zn, etc. – – organic coatings
- bonding, cementation, adhesive, dispersion hardening.
All technologies will be accompanied with an overview of auxiliary materials, typical examples and industrial applications
Supervisor
Department
Learning outcomes of the course unit
Prerequisites
Planned learning activities and teaching methods
Assesment methods and criteria linked to learning outcomes
Language of instruction
Czech
Aims
Specification of controlled education, way of implementation and compensation for absences
The study programmes with the given course
Programme C-AKR-P: , Lifelong learning
branch CLS: , 5 credits, elective
Programme N-STG-P: Manufacturing Technology, Master's
branch MTS: Modern Technologies of Lighting Systems, 5 credits, compulsory
Programme N-STG-P: Manufacturing Technology, Master's
branch STG: Manufacturing Technology, 5 credits, compulsory
Programme N-STG-P: Manufacturing Technology, Master's
branch STM: Manufacturing Technology and Management in Industry, 5 credits, compulsory
Type of course unit
Lecture
26 hours, optionally
Syllabus
1)Importance of renovation and surface treatment, surface theory, degreasing
2)Hard surfacing by flame, plasma, electric arc
3)Hard surfacing by electric contacts, vibration, microsurfacing
4)Thermal spraying, basic technology, coat structure, properties
5)Thermal spraying by plasma, flame, consumables
6)Thermal spraying electric arc and high-velocity flame spraying, applications
7)Adhesive bonding, joints, hardening
8)Cementation, importance, materials, slide paint
9)Coatings deposited from liquid, galvanic
10)Coatings deposited oxidation , melt metal coating
11) Pickling, polishing, enameling, diffuse saturation
12)Organic layers, paint
13)Summary of applications labs and studios
Laboratory exercise
26 hours, compulsory
Syllabus
1) Nickel alloy welding, renovation procedure
2) Arc welding – renovation of the part
3) Demonstration of flame and arc cladding
4) Calculation of hot-dip galvanizing costs
5) Demonstration of the thermal spraying coatings, Project renovation process setting
6) Measurement of thickness coatings
7) Electroplating + professional excursion – electroplating workshop
8) Demonstration of the adhesive bonding and cementing Calculation of the strength of adhesive bonding joints
9) Design of surface treatment with organic coatings
10) Design of surface treatment by hot-dip galvanizing 11) Economic evaluation, calculation of the costs of the specified renovation 12) Professional excursion – heat spraying workplace 13) Credit